Tag Archives: forged shaft

China manufacturer OEM Forged Gear Shaft with Machining drive shaft equipment

Product Description

Top-end Industrial Manufacturing & Engineering Inc (TIME);
 

Product info

 

Name forging shaft
Material 4140,;4130,; 34CrNiMo6 or as per required
Min order 1 pcs
finish back,; rough machining,;machined
Process Hot forging+Rough machining+QT+UT,;MT
Size according to requirements
Deliver time 15-25days
package free-fumigation  wooden pallet or steel channel
payment terms T/T,;L/C

We offer different kinds of forging shaft according to your requirment.; 

Quality Control
Our quality control begins from raw material,; forging,; heat treatment,; semi-finished machining,; final machining till assembly,; each step is controlled strictly by our engineers,; all of them have 10+ years of engineering experience and are specialized in metallurgy,; forging,; heat treatment,; NDT,; machining and production testing respectively.;

About Us
Top-end Industrial Manuf & Engineering Inc (TIME); was founded with the mission of supplying world class forging products at the best prices.;

We have a strong engineering team to ensure the quality stability for our customers’ projects.; All our engineers have more than 10 years of engineering experience and are specialized in metallurgy,; forging,; heat treatment,; NDT,; machining and production testing respectively.;

For any forging product,; only if you supply a sample or operating requirements,; our engineers will  design the optimal forging process and subsequent testing or manufacturing process for your product.;

 We have been achieving our mission and delivering the most cost-effective,; highest quality solutions to our customers.;

Contact:; Vicki Zhou
phone:;+86~8 13858117
Web:;http:;//timeforging.;en.;made-in-china.;com/

 

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Flexible Shaft
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Customization:
Available

|

Customized Request

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What is a drive shaft?

If you notice a clicking noise while driving, it is most likely the driveshaft. An experienced auto mechanic will be able to tell you if the noise is coming from both sides or from one side. If it only happens on one side, you should check it. If you notice noise on both sides, you should contact a mechanic. In either case, a replacement driveshaft should be easy to find.

The drive shaft is a mechanical part

A driveshaft is a mechanical device that transmits rotation and torque from the engine to the wheels of the vehicle. This component is essential to the operation of any driveline, as the mechanical power from the engine is transmitted to the PTO (power take-off) shaft, which hydraulically transmits that power to connected equipment. Different drive shafts contain different combinations of joints to compensate for changes in shaft length and angle. Some types of drive shafts include connecting shafts, internal constant velocity joints, and external fixed joints. They also contain anti-lock system rings and torsional dampers to prevent overloading the axle or causing the wheels to lock.
Although driveshafts are relatively light, they need to handle a lot of torque. Torque applied to the drive shaft produces torsional and shear stresses. Because they have to withstand torque, these shafts are designed to be lightweight and have little inertia or weight. Therefore, they usually have a joint, coupling or rod between the two parts. Components can also be bent to accommodate changes in the distance between them.
The drive shaft can be made from a variety of materials. The most common material for these components is steel, although alloy steels are often used for high-strength applications. Alloy steel, chromium or vanadium are other materials that can be used. The type of material used depends on the application and size of the component. In many cases, metal driveshafts are the most durable and cheapest option. Plastic shafts are used for light duty applications and have different torque levels than metal shafts.

It transfers power from the engine to the wheels

A car’s powertrain consists of an electric motor, transmission, and differential. Each section performs a specific job. In a rear-wheel drive vehicle, the power generated by the engine is transmitted to the rear tires. This arrangement improves braking and handling. The differential controls how much power each wheel receives. The torque of the engine is transferred to the wheels according to its speed.
The transmission transfers power from the engine to the wheels. It is also called “transgender”. Its job is to ensure power is delivered to the wheels. Electric cars cannot drive themselves and require a gearbox to drive forward. It also controls how much power reaches the wheels at any given moment. The transmission is the last part of the power transmission chain. Despite its many names, the transmission is the most complex component of a car’s powertrain.
The driveshaft is a long steel tube that transmits mechanical power from the transmission to the wheels. Cardan joints connect to the drive shaft and provide flexible pivot points. The differential assembly is mounted on the drive shaft, allowing the wheels to turn at different speeds. The differential allows the wheels to turn at different speeds and is very important when cornering. Axles are also important to the performance of the car.

It has a rubber boot that protects it from dust and moisture

To keep this boot in good condition, you should clean it with cold water and a rag. Never place it in the dryer or in direct sunlight. Heat can deteriorate the rubber and cause it to shrink or crack. To prolong the life of your rubber boots, apply rubber conditioner to them regularly. Indigenous peoples in the Amazon region collect latex sap from the bark of rubber trees. Then they put their feet on the fire to solidify the sap.
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it has a U-shaped connector

The drive shaft has a U-joint that transfers rotational energy from the engine to the axle. Defective gimbal joints can cause vibrations when the vehicle is in motion. This vibration is often mistaken for a wheel balance problem. Wheel balance problems can cause the vehicle to vibrate while driving, while a U-joint failure can cause the vehicle to vibrate when decelerating and accelerating, and stop when the vehicle is stopped.
The drive shaft is connected to the transmission and differential using a U-joint. It allows for small changes in position between the two components. This prevents the differential and transmission from remaining perfectly aligned. The U-joint also allows the drive shaft to be connected unconstrained, allowing the vehicle to move. Its main purpose is to transmit electricity. Of all types of elastic couplings, U-joints are the oldest.
Your vehicle’s U-joints should be inspected at least twice a year, and the joints should be greased. When checking the U-joint, you should hear a dull sound when changing gears. A clicking sound indicates insufficient grease in the bearing. If you hear or feel vibrations when shifting gears, you may need to service the bearings to prolong their life.

it has a slide-in tube

The telescopic design is a modern alternative to traditional driveshaft designs. This innovative design is based on an unconventional design philosophy that combines advances in material science and manufacturing processes. Therefore, they are more efficient and lighter than conventional designs. Slide-in tubes are a simple and efficient design solution for any vehicle application. Here are some of its benefits. Read on to learn why this type of shaft is ideal for many applications.
The telescopic drive shaft is an important part of the traditional automobile transmission system. These driveshafts allow linear motion of the two components, transmitting torque and rotation throughout the vehicle’s driveline. They also absorb energy if the vehicle collides. Often referred to as foldable driveshafts, their popularity is directly dependent on the evolution of the automotive industry.
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It uses a bearing press to replace worn or damaged U-joints

A bearing press is a device that uses a rotary press mechanism to install or remove worn or damaged U-joints from a drive shaft. With this tool, you can replace worn or damaged U-joints in your car with relative ease. The first step involves placing the drive shaft in the vise. Then, use the 11/16″ socket to press the other cup in far enough to install the clips. If the cups don’t fit, you can use a bearing press to remove them and repeat the process. After removing the U-joint, use a grease nipple Make sure the new grease nipple is installed correctly.
Worn or damaged U-joints are a major source of driveshaft failure. If one of them were damaged or damaged, the entire driveshaft could dislocate and the car would lose power. Unless you have a professional mechanic doing the repairs, you will have to replace the entire driveshaft. Fortunately, there are many ways to do this yourself.
If any of these warning signs appear on your vehicle, you should consider replacing the damaged or worn U-joint. Common symptoms of damaged U-joints include rattling or periodic squeaking when moving, rattling when shifting, wobbling when turning, or rusted oil seals. If you notice any of these symptoms, take your vehicle to a qualified mechanic for a full inspection. Neglecting to replace a worn or damaged u-joint on the driveshaft can result in expensive and dangerous repairs and can cause significant damage to your vehicle.

China manufacturer OEM Forged Gear Shaft with Machining   drive shaft equipment	China manufacturer OEM Forged Gear Shaft with Machining   drive shaft equipment
editor by CX 2023-06-14

China Hot selling Casting or Forged Engine Part Crank Shaft for CZPT 3b Crankshaft with Good quality

Item Description

Merchandise Specifics

Other Modles for TOYOTA

Firm Profile

HangZhou CZPT Engineering Industry and Trade Co., Ltd (Xin Yang) is an ISO2000 manufacturing unit proven in 2000.HangZhou has been in the discipline of engine components (crankshaft) for over eighteen a long time. The manufacturing facility of the firm is located in HangZhou, China. HangZhou is a professional manufacturer, can give diverse variety of substitution crankshafts, such as: for ISUZU, CUMMINS, MTSUBISHI, CAT, HINO, BENS, KOMATU’S and so on. CZPT also can generate in accordance to customers’ requirement.

Xin Yang has exported its items to a lot of nations and districts, this sort of as United states of america, Russia, Middle East, South East Asia, and so forth. We hope to serve our buyers with professional companies and immediate pricing system by company. Our principle is providing far more appropriate merchandise and better companies for our customers. HangZhou expects to cooperate with each and every excellent organization in the field of crankshaft to create a prosperous long term!


Certification
HangZhou has passed all audits and got certification from Created-in-China in 2571!

Exhibition
We show up at exhibitions inChina and abroad each year and our services and products have been effectively acquired by customers at home and abroad!

FAQ

one.Are you factory?
 Yes, we are professional manufacturing facility, who has 19 many years of generate knowledge in discipline of crankshaft
2. Could you accept customization?
Sure, we take OEM and ODM. We have wealthy OEM and ODM encounter
three. Could you take sample order?
 Yes, we could settle for sample get, we have self-confidence on our products high quality
four. How about price tag?
We are immediate producer and will offer you the best price.

 

Information to Push Shafts and U-Joints

If you’re anxious about the performance of your car’s driveshaft, you are not alone. A lot of automobile owners are unaware of the warning indications of a failed driveshaft, but knowing what to look for can assist you stay away from pricey repairs. Listed here is a transient guidebook on push shafts, U-joints and servicing intervals. Outlined underneath are important points to contemplate just before replacing a vehicle driveshaft.
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Signs of Driveshaft Failure

Figuring out a defective driveshaft is straightforward if you’ve got at any time read a odd sound from beneath your automobile. These seems are triggered by worn U-joints and bearings supporting the travel shaft. When they fail, the travel shafts stop rotating properly, generating a clanking or squeaking seem. When this takes place, you could hear noise from the facet of the steering wheel or floor.
In addition to sound, a faulty driveshaft can result in your car to swerve in restricted corners. It can also guide to suspended bindings that limit total management. As a result, you ought to have these signs checked by a mechanic as soon as you observe them. If you observe any of the symptoms above, your next step must be to tow your automobile to a mechanic. To stay away from additional trouble, make confident you have taken safeguards by checking your car’s oil level.
In addition to these signs and symptoms, you ought to also search for any sounds from the push shaft. The very first factor to search for is the squeak. This was brought on by severe injury to the U-joint attached to the drive shaft. In addition to sounds, you need to also appear for rust on the bearing cap seals. In severe instances, your automobile can even shudder when accelerating.
Vibration whilst driving can be an early warning indicator of a driveshaft failure. Vibration can be thanks to worn bushings, caught sliding yokes, or even springs or bent yokes. Excessive torque can be caused by a worn heart bearing or a broken U-joint. The vehicle might make unusual noises in the chassis system.
If you observe these indicators, it is time to consider your auto to a mechanic. You need to examine frequently, especially hefty vehicles. If you might be not certain what is leading to the sound, verify your car’s transmission, motor, and rear differential. If you suspect that a driveshaft requirements to be changed, a licensed mechanic can change the driveshaft in your automobile.
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Push shaft variety

Driveshafts are utilised in a lot of different sorts of vehicles. These include 4-wheel drive, front-engine rear-wheel generate, bikes and boats. Every variety of push shaft has its very own goal. Below is an overview of the a few most common sorts of generate shafts:
The driveshaft is a round, elongated shaft that transmits torque from the motor to the wheels. Travel shafts usually incorporate a lot of joints to compensate for adjustments in duration or angle. Some travel shafts also consist of connecting shafts and internal constant velocity joints. Some also incorporate torsional dampers, spline joints, and even prismatic joints. The most essential point about the driveshaft is that it plays a crucial position in transmitting torque from the engine to the wheels.
The drive shaft wants to be each mild and strong to transfer torque. Whilst metal is the most commonly utilized material for automotive driveshafts, other components this sort of as aluminum, composites, and carbon fiber are also typically utilised. It all depends on the goal and size of the car. Precision Producing is a very good supply for OEM products and OEM driveshafts. So when you might be seeking for a new driveshaft, keep these elements in thoughts when purchasing.
Cardan joints are yet another widespread drive shaft. A common joint, also known as a U-joint, is a adaptable coupling that permits one shaft to generate the other at an angle. This variety of drive shaft permits energy to be transmitted whilst the angle of the other shaft is continually altering. Although a gimbal is a good choice, it is not a perfect solution for all applications.
CZPT, Inc. has point out-of-the-art equipment to provider all varieties of travel shafts, from small cars to race cars. They provide a selection of needs, including racing, industry and agriculture. Regardless of whether you need to have a new travel shaft or a basic adjustment, the personnel at CZPT can meet up with all your demands. You are going to be back again on the highway quickly!

U-joint

If your auto yoke or u-joint demonstrates indicators of use, it really is time to substitute them. The least difficult way to change them is to comply with the measures under. Use a huge flathead screwdriver to examination. If you really feel any motion, the U-joint is faulty. Also, examine the bearing caps for injury or rust. If you cannot discover the u-joint wrench, try examining with a flashlight.
When inspecting U-joints, make certain they are appropriately lubricated and lubricated. If the joint is dry or inadequately lubricated, it can swiftly are unsuccessful and result in your car to squeak while driving. One more indicator that a joint is about to fail is a unexpected, too much whine. Examine your u-joints every year or so to make positive they are in suitable functioning order.
Regardless of whether your u-joint is sealed or lubricated will rely on the make and model of your vehicle. When your motor vehicle is off-highway, you need to have to set up lubricable U-joints for longevity and longevity. A new driveshaft or derailleur will cost much more than a U-joint. Also, if you will not have a great understanding of how to change them, you might require to do some transmission operate on your vehicle.
When replacing the U-joint on the drive shaft, be positive to select an OEM substitute whenever achievable. Whilst you can easily restore or change the original head, if the u-joint is not lubricated, you may possibly need to substitute it. A damaged gimbal joint can trigger problems with your car’s transmission or other vital factors. Replacing your car’s U-joint early can ensure its prolonged-term overall performance.
One more alternative is to use two CV joints on the generate shaft. Utilizing several CV joints on the push shaft will help you in situations in which alignment is challenging or running angles do not match. This variety of driveshaft joint is much more pricey and sophisticated than a U-joint. The drawbacks of employing several CV joints are additional size, weight, and diminished running angle. There are a lot of motives to use a U-joint on a push shaft.
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routine maintenance interval

Examining U-joints and slip joints is a vital component of schedule upkeep. Most automobiles are outfitted with lube fittings on the driveshaft slip joint, which ought to be checked and lubricated at every single oil alter. CZPT experts are properly-versed in axles and can simply identify a bad U-joint based mostly on the sound of acceleration or shifting. If not fixed effectively, the travel shaft can tumble off, necessitating pricey repairs.
Oil filters and oil adjustments are other areas of a vehicle’s mechanical technique. To avert rust, the oil in these elements have to be changed. The very same goes for transmission. Your vehicle’s driveshaft need to be inspected at minimum each and every sixty,000 miles. The vehicle’s transmission and clutch should also be checked for dress in. Other parts that must be checked incorporate PCV valves, oil strains and connections, spark plugs, tire bearings, steering gearboxes and brakes.
If your motor vehicle has a guide transmission, it is ideal to have it serviced by CZPT’s East Lexington authorities. These providers must be carried out every single two to 4 a long time or each 24,000 miles. For greatest outcomes, refer to the owner’s handbook for suggested upkeep intervals. CZPT experts are seasoned in axles and differentials. Regular routine maintenance of your drivetrain will hold it in good working get.

China Hot selling Casting or Forged Engine Part Crank Shaft for CZPT 3b Crankshaft     with Good qualityChina Hot selling Casting or Forged Engine Part Crank Shaft for CZPT 3b Crankshaft     with Good quality

China Custom Forging and CNC Spur Gear Shaft with Spline Forged Shafts wholesaler

Item Description

Your custom-made components,Custom-made answers
Firm profiles
We established in 2571 year, named Xihu (West Lake) Dis. Tongyong Machinery Company. In 2019 renamed HangZhou Hejess Machinery Co.,Ltd and established new plants. 
We are primarily engaged in the creating and manufacturing of steel machinery parts and non-standard machinery areas, such as shafts, flange, gears, rings, sheaves, couplings, bearing supports,  and forgings and so on.

Production Parameter
 

  • Materials: Alloy metal,Carbon metal,Carburizing metal,Quenched and tempered steel
  • Heat treatment: Normalizing,Annealing,Quenching&Tempering,Surface Quenching, Induction hardening
  • Machining: CNC Turning,CNC Milling,CNC Dull,CNC Grinding,CNC Drilling
  • Equipment Machining: Equipment Hobbing,Gear Milling,CNC Equipment Milling,Gear Slicing,Spiral gear slicing,
  • Gear Reducing
  • Inspection: Chemical Composition Test,Ultrasonic Check,Penetration Check,Radiographic Take a look at,

Magnetic Check,Tensile Strength Take a look at,Affect Examination,Hardness Check,Dimension Take a look at.

We can offer forging from 1kg to 5Ton. And make precison machining. Also have welding and assembly abilities.

Quality Manage
Item high quality is what we are spending great interest to all the time. Each solution is created beneath cautious manage at every process and inspected by seasoned engineers strictly according to the associated expectations and buyer needs, guaranteeing the super functionality of our merchandise when arrive at consumer.
Ø Generation Stream Chart
1, Order Analyzing
    Know demands of raw content, chemical composition, Mechanical properties.
    Analyzing how to forging and how to make warmth treatment method.
two, Uncooked material.
    Use which raw content, plate, round bar, steel ingot.
   According your components, pick the greatest cost performance a single.
   If you needed specific substance, will personalized from steel factory.
   Customized raw content in accordance your requirments.
three, Forging
    Make forging method chart and forging form
    Make forging drawing
    Make 3D drawing
    Make forging mould
four, Pre –  forging
five, Complete – forging
Natural gasoline heating furnaces are monitored and controlled by computer applications to make certain precise heating inside of established time and temperature assortment as required.
A wide range of forging gear,such as friction push, hudraulic hammer, forging hammers.With the aids od clever software program,suitable deformation,forging ration,ingot size and fat,forging tooling and gear will be identified to make sure the wrought framework by means of hout and audio top quality.
six, Pre- machining
7, Make UT (ultrasonic) inspection.
8, Make warmth therapy
nine, Inspect hardness and mechanical homes.
ten, Make precision machining / completed machining.
      Use CNC machining centre, CNC milling, CNC uninteresting, CNC grinding
eleven, Examine dimenssions.
twelve, Defending and packing.

Primary market :  America, Australia, Malaysia,Israel,Britain, Russia,Canada, ect.

Solutions : The services we can provide are : FOB, CIF, DAP. Only give me the drawings and requirements, you will receive the goods at your home.
 Wehas accumulated rich knowledge and experience in the producing and exporting. Familar every process, when metting problems, be able to find a solution timely.

Excellent support mindset, fast reaction velocity, on-time shipping, consciousness of accountability and versatility is what we are working towards from the really beginning, combining with high credit, competitive price tag, close conversation with buyer and progressive way of operating, make us earn much more and more company and excellent client fulfillment.
To decide on us, HangZhou CZPT Machinery, as your company companion, in no way will you find you are incorrect!

Generation Details

 

Show the manufacturing approach as underneath photographs:

Our Items Catalogue
 

Travel shaft sort

The driveshaft transfers torque from the engine to the wheels and is responsible for the easy running of the vehicle. Its design and style had to compensate for differences in duration and angle. It should also ensure ideal synchronization amongst its joints. The generate shaft should be made of higher-grade materials to obtain the best stability of stiffness and elasticity. There are a few major sorts of push shafts. These consist of: end yokes, tube yokes and tapered shafts.
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tube yoke

Tube yokes are shaft assemblies that use metallic resources as the principal structural element. The yoke involves a uniform, significantly uniform wall thickness, a 1st end and an axially extending next finish. The very first diameter of the drive shaft is increased than the second diameter, and the yoke even more contains a pair of opposing lugs extending from the next stop. These lugs have holes at the ends for attaching the axle to the automobile.
By retrofitting the driveshaft tube conclude into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 boosts the torque transfer functionality of the tube yoke. The yoke is usually produced of aluminum alloy or steel content. It is also employed to join the drive shaft to the yoke. A variety of designs are possible.
The QU40866 tube yoke is utilized with an exterior snap ring sort common joint. It has a cup diameter of 1-3/16″ and an total width of 4½”. U-bolt kits are another option. It has threaded legs and locks to support protected the yoke to the push shaft. Some performance autos and off-street vehicles use U-bolts. Yokes should be machined to acknowledge U-bolts, and U-bolt kits are usually the preferred accessory.
The stop yoke is the mechanical portion that connects the drive shaft to the stub shaft. These yokes are typically developed for certain drivetrain components and can be tailored to your wants. Pat’s drivetrain gives OEM alternative and custom flanged yokes.
If your tractor employs PTO elements, the cross and bearing package is the perfect resource to make the link. Furthermore, cross and bearing kits support you match the correct yoke to the shaft. When selecting a yoke, be confident to evaluate the exterior diameter of the U-joint cap and the within diameter of the yoke ears. Soon after having the measurements, consult the cross and bearing identification drawings to make sure they match.
Whilst tube yokes are usually effortless to replace, the ideal results appear from a qualified machine shop. Dedicated driveshaft professionals can assemble and balance concluded driveshafts. If you are uncertain of a distinct facet, remember to refer to the TM3000 Driveshaft and Cardan Joint Service Guide for far more data. You can also seek advice from an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is yet another critical portion of the push shaft. It can bend in excess of tough terrain, permitting the U-joint to hold spinning in more durable conditions. If the slip yoke fails, you will not be capable to push and will clang. You need to change it as shortly as attainable to stay away from any dangerous driving situations. So if you discover any dings, be confident to check the yoke.
If you detect any vibrations, the drivetrain may possibly need adjustment. It’s a easy procedure. First, rotate the driveshaft until finally you locate the correct alignment in between the tube yoke and the sliding yoke of the rear differential. If there is no obvious vibration, you can hold out for a whilst to take care of the problem. Keep in brain that it may possibly be handy to postpone repairs temporarily, but it might result in bigger problems later on.
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finish yoke

If your driveshaft calls for a new stop yoke, CZPT has a number of drivetrain alternatives. Our automotive end yoke stock consists of keyed and non-keyed choices. If you want tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-formed threads on its legs. They are typically employed to sign up for two heads again to again. These are practical possibilities to assist preserve drivetrain elements in place when driving in excess of tough terrain, and are generally compatible with a selection of types. U-bolts call for a specifically machined yoke to accept them, so be sure to purchase the correct dimensions.
The sliding fork helps transfer power from the transfer scenario to the driveshaft. They slide in and out of the transfer situation, enabling the u-joint to rotate. Sliding yokes or “slips” can be obtained individually. Regardless of whether you want a new one particular or just a couple of factors to upgrade your driveshaft, 4 CZPT Components will have the areas you require to mend your vehicle.
The conclude yoke is a required element of the push shaft. It connects the travel practice and the mating flange. They are also utilized in auxiliary energy tools. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM programs and customized builds. You can also find flanged yokes for consistent velocity joints in our extensive stock. If you will not want to modify your current drivetrain, we can even make a personalized yoke for you.

China Custom Forging and CNC Spur Gear Shaft with Spline Forged Shafts     wholesaler China Custom Forging and CNC Spur Gear Shaft with Spline Forged Shafts     wholesaler